UK based factory flooring installation
Factory Flooring in the UK
Key Considerations for Factory Flooring
- Load-Bearing Strength: Must support heavy machinery and industrial operations.
- Flatness & Levelness: Ensures smooth workflow, especially for automated production lines.
- Chemical & Heat Resistance: Essential for factories handling corrosive substances or high temperatures.
- Anti-Slip Properties: Prevents accidents in high-traffic areas.
- Ease of Maintenance: Allows for quick cleaning and minimal downtime.
Comparison Table: Screed Types for Factory Flooring
| Feature | Traditional Screed | Liquid Screed | Fast Drying Screed | Polymer Screed | Epoxy resin |
|---|---|---|---|---|---|
| Installation Speed | Slow | Fast | Very Fast | Moderate | Moderate |
| Drying Time | Up to 28 days | 24-48 hours | Walkable in hours | Varies | Varies |
| Strength | High | Moderate | High | Very High | Extreme |
| Chemical Resistance | Low | Moderate | Moderate | High | Very High |
| Best Use Cases | General factory floors | Large areas needing quick installation | Fast-track factory refurbishments | Factories with heavy impact loads | Heavy-duty industrial facilities |
Types of Screed Used in Factories
1. Traditional Sand & Cement Screed
- Strong and durable for industrial environments.
- Can be reinforced with fibres for added strength.
- Longer drying times (up to 28 days).
2. Liquid Screed
- Provides a self-levelling surface, ensuring a smooth finish.
- Faster installation and reduced shrinkage.
- Quick drying – walkable within 24-48 hours.
3. Fast Drying Screed
- Modified with additives to speed up drying time.
- Suitable for projects requiring a quick turnaround.
- Often used in factory refurbishments.
4. Polymer Screed
- Contains polymer additives for extra strength and flexibility.
- Resistant to high impact and chemical exposure.
- Ideal for harsh industrial environments.
5. Industrial Resin Screeds
- Extremely durable and impact-resistant.
- Resistant to chemicals, moisture, and heat.
- Best suited for heavy-duty factory floors.
Concrete Floor Preparation for Factories
Before applying screed, the concrete surface must be properly prepared to ensure maximum adhesion and longevity.
Key Steps in Floor Preparation
- Surface Cleaning: Removes dust, grease, and contaminants.
- Laitance Removal: Grinding or shot blasting to remove weak surface layers.
- Crack & Joint Repair: Filling in gaps and stabilising damaged areas.
- Moisture Testing: Prevents moisture-related failures in screed and coatings.
- Priming: Enhances screed adhesion to the substrate.
Floor Screeding for Factories
Factory floors require a high-performance screed to create a level and durable surface before applying the final floor finish. The type of screed used depends on the industry requirements and operational demands.
Equipment Used in Factory Flooring
- Diamond Grinders: Used for surface preparation and laitance removal.
- Shot Blasters: Creates a rough texture for improved screed bonding.
- Power Float Machines: Helps achieve a polished and durable finish.
- Vacuum Systems: Keeps the worksite dust-free for safety and efficiency.
“Proper floor preparation plays a crucial role in ensuring a long-lasting and reliable factory floor”
Conclusion
Factory flooring in the UK requires a durable, level, and resilient surface to withstand industrial demands. The right screed type ensures long-term performance, while thorough floor preparation is essential for a high-quality finish. Using advanced equipment helps achieve efficiency and precision in factory flooring installations.
Residential & Commercial
floor screeding
Factory flooring services in the Midlands
Commercial floor screeding
Warehouse flooring
It will enhance the structural integrity, prevent cracks, and ensure a smooth base for final floor finishes like epoxy coatings or polished concrete.
Floor preperation
We use dust-free, vacuum-assisted diamond grinding equipment to grind concrete surfaces, effectively removing imperfections and providing a smooth base for new coatings