UK based factory flooring installation
Factory Flooring in the UK
Key Considerations for Factory Flooring
- Load-Bearing Strength: Must support heavy machinery and industrial operations.
- Flatness & Levelness: Ensures smooth workflow, especially for automated production lines.
- Chemical & Heat Resistance: Essential for factories handling corrosive substances or high temperatures.
- Anti-Slip Properties: Prevents accidents in high-traffic areas.
- Ease of Maintenance: Allows for quick cleaning and minimal downtime.
Comparison Table: Screed Types for Factory Flooring
| Feature | Traditional Screed | Liquid Screed | Fast Drying Screed | Polymer Screed | Epoxy resin |
|---|---|---|---|---|---|
| Installation Speed | Slow | Fast | Very Fast | Moderate | Moderate |
| Drying Time | Up to 28 days | 24-48 hours | Walkable in hours | Varies | Varies |
| Strength | High | Moderate | High | Very High | Extreme |
| Chemical Resistance | Low | Moderate | Moderate | High | Very High |
| Best Use Cases | General factory floors | Large areas needing quick installation | Fast-track factory refurbishments | Factories with heavy impact loads | Heavy-duty industrial facilities |
Types of Screed Used in Factories
1. Traditional Sand & Cement Screed
- Strong and durable for industrial environments.
- Can be reinforced with fibres for added strength.
- Longer drying times (up to 28 days).
2. Liquid Screed
- Provides a self-levelling surface, ensuring a smooth finish.
- Faster installation and reduced shrinkage.
- Quick drying – walkable within 24-48 hours.
3. Fast Drying Screed
- Modified with additives to speed up drying time.
- Suitable for projects requiring a quick turnaround.
- Often used in factory refurbishments.
4. Polymer Screed
- Contains polymer additives for extra strength and flexibility.
- Resistant to high impact and chemical exposure.
- Ideal for harsh industrial environments.
5. Industrial Resin Screeds
- Extremely durable and impact-resistant.
- Resistant to chemicals, moisture, and heat.
- Best suited for heavy-duty factory floors.
Floor Screeding for Factories
Factory floors require a high-performance screed to create a level and durable surface before applying the final floor finish. The type of screed used depends on the industry requirements and operational demands.
“Proper floor preparation plays a crucial role in ensuring a long-lasting and reliable factory floor”
Factory flooring in the UK requires a durable, level, and resilient surface to withstand industrial demands. The right screed type ensures long-term performance, while thorough floor preparation is essential for a high-quality finish. Using advanced equipment helps achieve efficiency and precision in factory flooring installations.
Concrete Floor Preparation for Factories
Before applying screed, the concrete surface must be properly prepared to ensure maximum adhesion and longevity.
Key Steps in Floor Preparation
- Surface Cleaning: Removes dust, grease, and contaminants.
- Laitance Removal: Grinding or shot blasting to remove weak surface layers.
- Crack & Joint Repair: Filling in gaps and stabilising damaged areas.
- Moisture Testing: Prevents moisture-related failures in screed and coatings.
- Priming: Enhances screed adhesion to the substrate.
Equipment Used in Factory Flooring
- Diamond Grinders: Used for surface preparation and laitance removal.
- Shot Blasters: Creates a rough texture for improved screed bonding.
- Vacuum Systems: Keeps the worksite dust-free for safety and efficiency.
Residential & Commercial
floor screeding
Factory flooring services in the Midlands
Commercial floor screeding
Warehouse flooring
It will enhance the structural integrity, prevent cracks, and ensure a smooth base for final floor finishes like epoxy coatings or polished concrete.
Floor preparation
We use dust-free, vacuum-assisted diamond grinding equipment to grind concrete surfaces, effectively removing imperfections and providing a smooth base for new coatings